An eventful year for TCPL’s flexible packaging division

Nordmeccanica SuperCombi 3000 laminator

Information technology has been a little over a yr since Mumbai-headquartered TCPL Packaging inaugurated its flexible packaging unit on 14 September 2022 at Silvassa. The plant houses state-of-the-art machinery in printing, finishing and converting divisions such as a Bobst Rotomec RS4003 MP nine-color gravure press with a novel UV coater, two Nordmeccanica SuperCombi 3000 laminators and a Goebel slitter rewinder as well as an Ultraflex slitter rewinder. The final 12 months have seen some meaning progress in the flexible packaging space past the company that has hitherto been known equally a leading monocarton manufacturer.

"The ane-yr journey has been very eventful. We are new to flexible packaging only we are continuously learning equally we move ahead. We are trying to do many new things, which is unusual for a unit of this size," says Saket Kanoria, director of TCPL.

The flexible packaging plant has received ISO9000, ISO14000 and ISO15000 rating over the by one year and volition shortly receive BRC rating as well. The unit is in very practiced shape and the GMP standards are remarkably high. Many customers have visited the unit during this period, which is an accomplishment in itself, says Kanoria. "We have received fantabulous feedback from all our customers who have visited the constitute." The found has as well been audited by TCPL's customers and trials and tests for a host of customers were conducted; some have got converted into commercial orders while others are in the negotiation stage.

The Silvassa unit has a total installed chapters of 400 tons per month and is currently operating at l% of its chapters. Over the terminal i year, TCPL has focused and emphasized on special jobs with value additions such every bit soft touch coatings and haptics for nutrient or other FMCG products.

"For these special jobs, we extended our cartons background to our flexible packaging division in collaboration with ink and machine manufacturers. Nosotros are very pleased with the results and I am happy that despite being a young unit, we take been trusted with this blazon of jobs; and we have pulled it off very well," highlights Kanoria.

TCPL has been working with 3 SKUs for these jobs, which involve matte coating and spot UV and gives very realistic effects. These 3 SKUs are from the food and chewing tobacco manufacture and the projection is in the production phase with commercial launch expected to happen effectually Diwali.

Bobst Rotomec RS4003 MP 9-color gravure press at the TCPL Silvassa plant

"In these jobs, bang-up the first order is of import. In one case the products are in the market, nosotros volition accept the confidence to approach other customers likewise," says Kanoria, adding that the plan is to extend these special jobs to customers in other industries as well, autonomously from food and chewing tobacco.

In improver to these special jobs, TCPL's flexible packaging unit of measurement has too diversified into shrink sleeves in the last ane twelvemonth and has installed a Freschi sleeving machine. TCPL offers these sleeves in both cutting and reel grade.

During the past twelvemonth, TCPL has also installed the packaging design and pre-printing software, Esko WebCentre. The WebCentre is a powerful and user-friendly web-based platform that manages packaging preproduction specification, approval and project life cycle. With the WebCentre, TCPL aims to reduce errors and accelerate the approval process.

Talking nearly further investments in the flexible packaging unit of measurement, Kanoria says there are no further plans for the current financial year simply in the next fiscal the capacity of the unit of measurement will most likely be doubled. The Silvassa unit of measurement can easily conform 2 more gravure lines and many laminators and other finishing equipment.

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